Infrastructure
Innovations in manufacturing of garments occur in our production facilities very often. Our specialization reflects in the quality of the goods delivered, as the workers, executives and machinery are trained and tuned for that purpose.
Cotton Farming
More than 50% of the garments around the world are made using cotton. RCG jointly has covered about 5000 acres of wet land on Contract Farming. By providing the best seeds and timely manuring, RCG is getting an average productivity of 10 Quintals/hectare, which is much higher from conventional Cotton Farming.
RCG is assuring the minimum guaranteed price for the farmers and hence apart from the finest quality produce harvested, RCG enjoys a corporate social responsibility by enlightening about 2000 families involved in Cotton Farming. Constant workshops and seminars are conducted at fields to educate the farmers for a contamination free plucking and safe transportation methods. The present area is planned to go up to 70,000 acres in next 3 years.
Hand Picked cotton is used for production
Modern Ginning & Pressing
From Kappas Cotton, this unit segregates the Cotton seeds and good quality cotton (Lint) and this operation is done with the least number of workers and totally under a pneumatic drive system ensuring least human contacts. Ginning capacity is currently 200 bales/day with an average weight of 170 Kgs/bale and as the cultivation improves can reach up to 400 bales/day.
Spinning
The ginned cotton is converted into spun yarn in this unit with the following state-of-the-art latest machineries.
Yarn
 The company deals in 100% cotton yarn, 100% polyester yarn, all types of blended yarn, 100% gassed mercerised yarn, twisted yarn, various melange yarn etc. Our spacious stock yard stores every type of yarn for supply to the regional factories, apart from our own knitwear factories.
Advanced yarn testing facility is an added advantage. Yarn can be tested both at the source point of the spinning mill and locally, which ensures best quality of yarn.
Knitting
 Our knitting department has an array of latest, computer controlled knitting machines from reputed international brands. The in-house facility, which includes a Knitting Design Studio, is one of the best in the knitwear industry. There are 46 circular knitting machines that can knit jacquards, interlocks, ribs and jerseys in any pattern or structure as needed. The capacity is 10 tonnes per day. There are 9 flat knitting machines that can knit jacquards, plain, stripes and self-designs with a capacity of 8500 pieces per day. Our circular machinery includes: (All brand new MAYER & CIE Machines)
Dyeing & Finishing
 Our modern soft flow dyeing plant with Effluent Treatment Plant (ETP) has a processing capacity of 10 tonnes per day. The soft flow dyeing plant has 7 vessels imported from Taiwan. Supported by computerized color prediction, measurement and matching systems from Data Color International, USA (Spectra Flash SF600) the plant can deliver evenly colored fabrics, streaks free.
Dyed fabrics are processed through balloon paddler from Stretch Plus, Switzerland to remove the moisture neat and to give the fabric a better feeling and finish.
Fabrics are further processed through relax drier imported from Calator Ruckh, Germany.
Garmenting
The completely integrated facilities is topped by our garmenting division with skilled pattern masters, cutting masters, tailors and supporting workmen who are well trained in the specialized activity of making Briefs, Vests, T-shirts and Polo shirts. The product specialization gives an excellent finish to the garments we make.
The entire production wing is housed under one roof with scientific work systems and quality control systems.
Captive Power Plant
Presently we have installed 4 Windmills of total 3.0 MW capacity which is currently taking care of the entire power requirements of the group. The company is planning to add couple of more machines to take care of the future needs.
Solar Pannel
The New Solar Heating Plant has been deployed at our Dyeing division as the replacement of exiting Fire Wood with the Capcity of 10000 Ltrs / Day at 90D & 20000 Ltrs/ Day at 80 D… It has replace the usage of 10 tons of Firewood / Day. In-turn we are saving almost 1000 Trees a Day
Deployment of STP (Sewage Treatment plant)
With the help of this, RCG is purifying 1 Lac Liters of Sewage water every day and that is used for Agriculture Purposes
Company Directors
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